Since I relied so much on this site to make my decisions, I thought I would add my experience to the record.
Because we were rarely sleeping through the night, my wife and I decided to get rid of our 2 and 1/2 year old queen size mattress with a very quicksand-like memory foam top layer (Comfort Revolution 14" from Costco…), and move to something else in a king. After reading and considering the huge amount of info on this site, as well as our budget, we began ordering. I had to start completely from scratch because we didn’t have any furniture or accessories for a king.
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Brooklyn Bedding BME in medium firmness
Excellent company and very helpful in the process - webchat on their site as well as prompt email response. Ordered on a Tuesday and mattress was at our house in Texas by Friday.
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Mantua/Sealy Posturepedic Bed Frame from Zoro Tools Mantua Bed Frame, Cap. 500 lb., Std King, 76 In. SP66G | Zoro
Best price I found for this (thanks again to this site) and very quick shipping - also note that the 500-lb limit listed for this item is incorrect, as verified with Mantua office - at least 1000 pound limit
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Knock-Down wood foundation from Arizona Premium Mattress (Mattresses.Net)
Brooklyn Bedding recommended a folding metal foundation sold by sister company DreamFoam and also available elsewhere online, but I wanted to go with wood - I imagine either option would work fine - at very similar price.
Also note that the Mattresses.net website uses photos and assembly instructions that look very very very similar to a VersiFlex on Amazon (Amazon.com) When I mentioned this to Arizona Mattress, the owner replied that he used to buy and sell the VersiFlex but designed his new foundation to overcome “shortcomings…” The slats on the Arizona version are about 2 1/2" apart and use 1 x 3 boards. (Amazon does not list the slat distance or size for the VersiFlex, and I didn’t find any consistent answer in the reviews.)
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Luna Premium Hypoallergenic Waterproof Mattress Protector, purchased via Amazon
we are having no problem with sleeping hot so far, and don’t feel or hear any plastic.
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Sheets from Charles Rogers website: http://www.charlesprogers.com/400-thread-count-prima-cotton-sheets-p-107.html?cPath=3_17
We had the queen version of these sheets previously and like the soft feel and wear
We had a couple of glitches in the process, but remarkably excellent customer service has smoothed those over: the mattress arrived first, and because we ordered the foundation during the one week of the year that Arizona Mattress closes down for vacation, the foundation was the last thing to arrive - 10 days after the mattress got here. Since I didn’t want to open the mattress in a room on the opposite side of the house and then wrangle it to our bedroom when the rest of the stuff got here and got set up, I used the online chat to ask Brooklyn if there was a need to open the mattress immediately. I was told it would not hurt to leave it in the box until we were ready for it. I have no idea how long these mattresses sit compressed in the factory before being shipped, but when I finally did open the mattress, it did not expand all the way. After 48 hours, the mattress was still curled up on the sides (even though it comes rolled end-to-end) and it was clear that the top latex layers had not expanded to fill in the cover. I sent photos to Brooklyn Bedding, and Mario instantly apologized and had a replacement shipped at no cost to me. I contacted him about the problem on Wednesday morning, and it is now Friday afternoon and the replacement mattress is already open and expanding on my bed. In fact, it expanded more fully within 5 minutes of opening than the first one did in 4 days. And apparently, Mario threw in two king shredded latex pillows as well!
I also need to note that even on the faulty, incompletely expanded mattress, we have been sleeping better. Looking forward to testing the fully expanded one tonight.
The KD foundation from Arizona Mattress arrived with a couple of warped boards. One side rail was warped (or damaged in shipping?) so that it didn’t sit squarely in the bed frame, and a couple of the slats were also warped/twisted to the point of rocking up and down. The weight of the mattress seemed to nullify any problem, but I sent photos to Ken Hightower, the owner, and he responded quickly and simply with “That is extremely unusual. Let me know exactly which pieces you need replaced and I’ll have our supplier send them right out.” This morning, I received a notice from UPS saying the replacement pieces are already on the way.
So while it has taken a bit longer than I expected to get this all done, the outstanding customer service from these companies has been very impressive. Rather than my having to ask for complete refunds, I am instead getting everything taken care of promptly and am here on this forum singing their praises. These guys know how to run a business to keep customers happy.
(And while I am at it, I should mention that Costco is going to come pick up the 2 and 1./2 year old mattress and give us a full refund.)
While we are just starting the generous trial sleep period offered by BB and can’t comment too much yet on comfort and sleep quality, I hope this helps some people who are in the decision process.
Thanks to Phoenix and all the others who came before me on this site.