Hi, I just recently joined this forum but have been lurking for close to a year when researching mattress.
Problem: I feel that my mattress cover/encasement that I bought for my all-latex mattress is too short for the latex and worry that it might damage the layers. Also, there is a weird smell coming from the mattress cover. Details are provided below.
Background: I am based in Canada and found an excellent and cheap supplier for dunlop latex cores. I have 4 Queen sized dunlop cores of 3" thickness, for a total of 12". So I was making a 12" mattress with 1 super soft, 1 soft, and 2 medium layers as the densities.
I needed a mattress encasement/cover with a zipper so I could put the latex layers inside of it to protect the latex from UV and any humidity…so I researched many, many options within Canada and US. (Note that the mattress cover was not bought from the same place I bought the latex layers…I got the latex layers from a Canadian manufacturer that directly imports from Arpico’s factory in Sri Lanka). I wanted an organic cotton quilted wool like the Obasan kind without the Obasan price. I settled on a mattress cover from Natura (their New Sensation cover) which I bought from a quebec based mattress retailer called Au Marche Du Lit. A picture of the cover is provided (Picture 1).
First issue is the size of the mattress cover/encasement. The problem I noticed is that the quilted mattress cover/encasement that I got was quite a bit shorter at the bottom seam than a queen size mattress size. Is that normal? A normal queen size is 80x60" and the top of the mattress cover with the quilting is 80x60", but the inside bottom part when you have the cover unzipped and when you measure from the inner seam shows that the cover is several inches shorter. I’ve taken pictures to show this (titled Picture 2, Picture 3, Picture 4). The length of the cover from the inside seam top to bottom is 76" and the inside seam from side to side is 57". This is several inches smaller than a queen size (80x60" on both sides). The pictures show the tape measure and while you cant see the other side of the tape measure, I wanted to show the tape measurement clearly so I needed to bring my camera closer so I had to cut off the other side of the seam but rest assured I measured from seam to seam.
Question 1) I wanted to know if this size difference with the bottom seam is cause for concern? Or are mattress covers/encasements routinely shorter at the bottom seam part? Because if its shorter at the seam, that means the latex layers won’t sit flush in the cover and indeed that is the case. With Picture 5 enclosed, you can see that the cover doesnt fall vertically straight down the sides…it sort of bows because of the latex layers being swished in.
Question 2) When I was trying to put the latex layers into the cover, due to the size of the seams being shorter than the queen size latex layers, I found the fit for the cover very tight and I fear that this could damage the latex? The latex was sort of crammed into the edges otherwise it wouldn’t have fit at all. I’ve taken a picture of the edges with Picture 6 and 7. I worry about this because I think the cover is too short/small. Please do let me know what you think?
Second Issue is the smell. When I purchased the mattress cover/encasement from Au Marche Du Lit, I thought this retailer was buying the cover directly from the manufacturer (Natura) for me. However, when I received the item, it came from a company called ZedBed which is a manufacturer of memory foam mattresses. I don’t know who this company is, and I did not expect to buy the item from another third party company. I worry when there’s too many links in the supply chain between the product and the manufacturer… I should tell you that I have a big sensitivity to the smell of memory foam and absolutely detest and hate the smell. I am really really hoping that my organic quilted mattress cover was not stored near or next to memory foam products where the smell could be absorbed into the cover. However, I noticed that the organic cotton/quilted wool mattress cover has a smell. I dont think its a latex smell because I know the smell of the latex cores and that rubber smell is very faint and different. The smell from the cover also doesn’t quite smell like memory foam either…but I dont know maybe I’m wrong cause I dont usually use memory foam products so it could smell like that.
Question 3) Do organic cotton quilted wool mattress covers have a smell associated with them? The smell isn’t super strong, but its not the rubber latex type of smell. I dont know if it would be the quilted wool having a smell…according to Natura’s product description for their New Sensation mattress it says they use Natura “GrowWool” which looks like a trademarked item but no idea what that is and how its processed. Any idea? And any thoughts regarding my question about smell?
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