Your weights (165 & 150 lbs) fall well within the comfort zone of this build.Your proposed design can come very close to the Aireloom Solano plush feel, especially with a properly quilted topper. Consider using a zippered mattress cover so you can adjust layers later.Aireloom uses lots of layers to create a “cloud-plush but not too soft” feel, your version can achieve that with far fewer materials and better durability, since you’re using real latex and microcoils instead of foam-heavy constructions.
When you compare the two candidates, the Aireloom Solano Luxetop Plush starts with a richly quilted top that includes a Tencel knit cover with phase change material, silk and wool fibers, and 3.5 lb graphite-infused memory foam. The intent is to create a cool, plush surface with gentle contouring. Provided you believe in all of the hype of what is being presented in each of these material and foam categories.
In a DIY build, this feel can be mimicked with a quality quilted topper, ideally one using natural fibers like wool and maybe a touch of soft memory foam or polyfoam for surface comfort (perhaps at a lower cost, but also with a potential shorter lifespan). While you won’t get the exact same boutique quilting, you can achieve a similar result with more breathable, durable components and often at a fraction of the cost of what a company like Kluft/Aireloom might provide.
In the comfort layers, Aireloom uses a mix of plush copper-infused latex (again my thoughts on infused anything apply, but that is my personal take on that), Aireluxe foam, and multiple layers of coils, including both comfort and transitional microcoils, to create that airy, plush-but-supported feel. Your approach using soft Talalay latex and microcoils is on point and will deliver that similar pressure-relieving buoyancy. You’re also avoiding some of the more complex foam blends, which may break down faster. Personally, I’m not a huge fan of infused foams like copper or graphite latex. They’re marketed as cooler or more antimicrobial, but there’s debate around their long-term value. That said, everyone has different preferences, and some really like what those infusions offer in terms of feel and temperature regulation. From my perspective, it is up for debate if those characteristics actually work when applied to the mattress industry. A much longer discussion as to why.
As for support, both builds rely on an 8 inch pocketed coil core in the 15 to 15.5 gauge range, which provides excellent spinal alignment and motion isolation. However, Aireloom includes a high-density foam perimeter edge, which some people appreciate for sitting stability, especially older sleepers or those with mobility concerns. Your DIY version omits this, which isn’t necessarily a downside. Foam rails can break down faster than steel coils, so skipping them might actually increase durability. You will want to make sure the coil unit you choose has decent edge support if that’s a priority. Some coil systems, like Quantum Edge, come with reinforced edges built in, which can be a great middle ground.
That said, I have to give credit where it’s due and acknowledge a broader point that’s worth considering. While mattress manufacturers, especially the better ones, engineer their beds with specific materials, zoning, and feel in mind, that presumably is time and sleeper tested, a well-thought-out DIY build can match or even exceed the performance, comfort, and durability of a commercial mattress, but it must be stated with a hint of caution. The biggest advantage is control. You choose the materials, prioritize longevity, and save significantly by cutting out marketing and retail overhead. It’s also incredibly rewarding to build something yourself that fits your exact needs. Just remember, you are not building an Aireloom, you are crafting a mattress that will offer you a certain feel, with materials that are easily adjustable, replaceable and modifiable.
Now my one big caveat! The one final piece of the puzzle that is often overlooked. Do not skimp on the foundation. A great mattress on a poor base won’t perform as intended. The support platform plays a huge role in the longevity and comfort of the whole system, so make sure it’s solid, flat, and appropriate for your materials, especially if you’re using latex, coils, or layered components that need uniform support.
At the end of the day, you won’t be copying Aireloom’s exact formula, you’re designing a mattress with comparable comfort and likely even better materials. And if you’re willing to experiment a bit with layers, a DIY build can deliver a truly customized sleep experience at a much better value.
Although it may seem that you are being steered away from a DIY, that is not the intention. I make DIY pillows all the time with great success. Mattresses are a bit more nuanced that pillows, so just keep that in mind. As with any new mattress, give it time for you, your body and the mattress materials to settle in. Do not just start swapping, adding or removing layers after the first night. Pretend you are the manufacturer saying we dont want to hear about it for 30 days. You are using new materials and components just as they are. Be patient.
Good luck with your project, hope this helps a bit.
Maverick