Hi Lee,
You’re right that I do have some “issues” with FBM (Foam by Mail) based on many things I have seen with people who have ordered from them over the years and from research on their website and other places online and offline. As food for thought … here are some of the reasons why.
I don’t believe that what they are selling as Talalay most of the time is actually Talalay. Their specs on the site are wrong (for Talalay) first of all and the latex that they picture on their site and that people have received certainly in most cases doesn’t look like Radium Talalay. Because most people can’t tell the difference … they seem to get away with it (see post #2 here)
I don’t believe that the rated ILD they are selling is correct. They appear to believe that if you cut a piece of firmer latex in half that it somehow turns into a softer ILD. Here again … most people can’t tell the difference when they look at it or press on it but it performs very differently when it is used in a layering scheme and then people wonder why it isn’t “working” the way its supposed to and sometimes begin an endless round of adjustments trying to work around “unknown foam”. They have no frame of reference to really know what they received or what it really should feel like.
They are very evasive about what they sell and refuse to let people know exactly what they are selling. Their reps are constantly changing their stories. If they were legitimate and were actually selling a high quality talalay like Radium … they would let the world know about it because what they said could be confirmed. They thrive in uncertainty … and their customers knowingly or unknowingly pay the price.
I believe they are operating illegally by skirting the fire regulations and I seriously doubt that they have prototyped the mattresses they are selling. While they (and others) try to skirt the regulations by claiming they are only selling parts of a mattress … the way they are doing this (by “de facto” selling mattresses) is also against the law. While I am not a fan of the fire regulations … I also don’t advocate a company who operates illegally as they do damage to the entire legitimate industry and those who put the law aside for the sake of short term gain or greed are short sighted at best.
The information on their site about their polyurethane foam is also very misleading. One example of this is that they seem to think that all polyfoam of all grades has a support factor of 1.9 (they are all listed as this). This makes no sense as the support factor is higher for higher quality foams. While they carry a very limited range of polyfoam which has questionable specs … this is the only thing I would consider buying from them if the actual quality of the foam didn’t matter much.
Either their knowledge of foams is limited or they are purposely being evasive and they just don’t give straight answers to direct questions.
If you do some google searches using some of their specs and wording … you will come across other sites (other than their own sites) with similar foam names and specs (who are also very evasive about what they are selling) but some give a little more information about what they are really selling such as this 80% SBR/ 20% NR Dunlop.
There is more but I think you catch my drift. I won’t support a business which I believe follows less than ethical (by my standards) business practices and they have a long way to go and a lost reputation to make up for before I would consider buying any of the latex foam they sell or suggesting anyone else does. There are many who “love” them … but I believe that is only because they don’t really know what they actually purchased. There are also many more who don’t … and with good reason.
On to your layering questions 
The specs on the PLB mattresses you tried are as follows …
Specifications Nutrition
Latex BLISS uses 450-480 Gram Weight fabric
Latex BLISS Milliken's Paladin Fire Resistant Barrier
2" Natural Talalay Latex 19 ILD
2" Natural Talalay Latex 28 ILD
6" Natural Talalay Latex 36 ILD
Specifications Nature
Latex BLISS uses 450-480 Gram Weight fabric
Latex BLISS Milliken's Paladin Fire Resistant Barrier
2" Natural Talalay Latex 19 ILD
1" Natural Talalay Latex 28 ILD
6" Natural Talalay Latex 36 ILD
1" Support Stabilization Base Foam 1.8oz
Specifications Pamper
Latex BLISS uses 450-480 Gram Weight fabric
Latex BLISS Milliken's Paladin Fire Resistant Barrier
1" Natural Talalay Latex 19 ILD
6" Natural Talalay Latex 40 ILD
1" Support Stabilization Base Foam 1.8oz
The base foam on all of these now uses high ILD latex rather than polyfoam.
The topper is 14 ILD Talalay.
So in effect your “best” fit was 2" of 14 ILD over 1" of 19 ILD over 6" of 40 ILD Talalay. Because a DIY doesn’t have the option of having 2 ILD layers in the top … I would recommend 3" of 19 ILD (confirmed by the Nature being “close”) as I tend towards slightly firmer when in doubt. The base underneath this could be … firm/X firm in 2 x 3" layers … or firm Dunlop (which is a denser and less “active” feel than Talalay but also gets firmer faster than Talalay as you sink in to it more). All of these would be similar in terms of pressure relief and support.
Bear in mind too that the ticking makes a difference and with the PLB it is a stretchy knit which is unquilted so I would tend to use the same in a DIY … even if it had to be specially requested. This means that a fire barrier would be needed instead of the wool being used for fire retardancy purposes. This would let you sleep more on top of the latex without the wool changing the feel of your mattress. Having said that … the wool is nice to sleep on even if it does slightly change the feel of the mattress.
Because a 3 x 3" SleepEz in king size would be just under $2000 without foundation less your 5% member discount, if you choose to go with a 6" + 2" SleepEz special for the sake of cost, then a softer Dunlop under 2" of 19 - 20 ILD talalay would add to the softness/thickness of the 2" talalay comfort layer and would also get firmer as you sank in further. A medium Dunlop under the 2" of Talalay would add less softness/thickness to the comfort layer but would be firmer and more “aligning” or supportive. This construction (soft Talalay over medium/firm Dunlop) would be similar to the Nutrition and Nature … but closer to the Nature which “should” feel firmer to most people than the Nutrition. Medium Dunlop would be firmer and more supportive than 28 ILD talalay however. Of course you could do a side by side split with soft talalay over medium and firm dunlop on one side and over soft and firm dunlop on the other which would let you test the two configurations at home and give you a good idea of the difference if a layer exchange was needed. The soft Dunlop middle layer may work better for your wife who weighs less than you while the medium may work better on your side.
One other option worth considering is that if there is a local manufacturer near you … you may be able to get the best of both worlds by actually being able to test a mattress locally at a local manufacturer and having the value available that it wouldn’t need to be “duplicated”. If you let me know the city you live in I’d be happy to take a look to see if I know of any if it hasn’t already been mentioned on the forum.
Phoenix